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Integrated Liquid Separator/Vacuum Filter - LRS/SRS Series

Section A 


INTRODUCTION The purpose of this manual is instruction on the proper assembly and care of Solberg Integrated Liquid Separator Vacuum Filters (LRS). 


 *WARNING* This manual must be read and thoroughly understood before using and caring for this air filter.  Failure to comply could result in explosion, product/system contamination or personal injury. 

   

This manual should be used as a supplement to the user’s understanding of the proper care needed to maintain a safe and dependable air filter.  It is the responsibility of the user to interpret and explain all instructions to persons who do not read or understand English BEFORE they are allowed to maintain and use this filter. 


This manual should be readily available to all operators responsible for operation and maintenance of the LRS Filters. 


We thank you for selecting products from Solberg Manufacturing, Inc.  We are confident that our superior filter designs will exceed your application requirements.

 

 

Section B 


GENERAL INFORMATION   

1.    Identification of Solberg LRS Filters.   

All Solberg LRS should have an identification label/nameplate that gives the following information: 


Assembly Model # 

Replacement Element #   


(The exception is OEM supplied units.  In this case please enter the OEM part numbers below.)     


2.    Filtration Rules of Thumb   

General: For peak output performance from a vacuum pump, blower, or any other machine that consumes air one must have clean, unrestricted air.  The integrated liquid separator is primarily used in air process systems where liquid such as water or solvents need to be separated before the air reaches the air pump.  Pump contamination leads to oil degradation, premature pump failures, and environmental problems. Proper filtration can help stabilize the working environment within rotating equipment even when the external conditions may be quite severe. A critical component in creating the right working conditions is filter sizing.  With the properly sized filter, equipment will run smoothly over its entire expected operating life.   

A major factor in filtration and filter sizing is air velocity through the filter media. Generally, the slower the velocity of air through a media the higher the filter efficiency and, conversely, the lower the pressure drop.  Therefore, the primary goal in filter sizing is to optimize the velocity of air through the media (sometimes called face velocity).   


Rule of Thumb #1: Always begin with the filter cartridge requirements when sizing a filter. Once the appropriate element has been selected then move on to the housing requirements.   

Rule of Thumb #2: Always ask or specify a filter based on a micron rating with filtration efficiencies. As an example, stating a requirement for a 1-micron filter is misleading because no efficiency rating has been specified. A 1-micron filter at 95-% efficiency may be less efficient than a 5-micron filter at 99% efficiency. For proper air system performance in light and industrial duty environments, a filter with a minimum of 99% filtration efficiency at 5 microns is required.   


Rule of Thumb #3: Size your filter correctly by understanding the impact air velocity through a media has on efficiency and pressure drop. Maintain the suggested Air-to-Media ratios listed below based on the external environment listings and Filtration efficiency needs.    

 

Rule of Thumb #4: Pressure drop is also caused by the dirt holding capacity of the element. As the element fills up with dirt, the pressure drop increases.  It is important to document the pressure drop across a given filter when it is new and then clean or replace it when the pressure drop increases by 10” to 15” / 250-380mm H2O from the original reading.   


Rule of Thumb #5: The inlet connection greatly influences the overall pressure drop of the filter system. To minimize the restriction contributed by an inlet filter, a velocity of 6,000 ft/min (10200m3/h) or less is suggested through the outlet pipe.    


3.    Element Specifications   

Temperature Range: -15° to 220°F / -26° to 105°C 

Filter Change-Out Differential: 10” to 15” / 250-380mm H2O Over Initial Delta P        

    

4.  Element Cleaning   Some types of Solberg inlet filter elements can be cleaned and reused.  However, damage can occur to an element during cleaning so it is imperative that care is taken during disassembly, cleaning and re-assembly.  Damaged elements can allow particulate bypass, which will damage rotating equipment.   


Polyester Element: The polyester element may be washed in warm soapy water, vacuumed, gently blown out or replaced.  The element should be dry before reinstallation. 


Epoxy Coated Wire Mesh and Stainless Steel Wire Mesh Elements: Cleaning instructions similar to polyester, except mild solvents may be used. 


Polypropylene Element: Cleaning instructions similar to polyester     


If you are not confident that the integrity of the element was maintained during cleaning, it is recommended that a new element be installed.  Also, spare parts such as gaskets, wingnuts and washers can be supplied upon request.     

 

 

Section C 

PROCEDURES   1.    


Installation.   


A.  Maximum inlet gas stream temperature for most Solberg inlet vacuum filter products is 220°F / 105°C.  Temperatures in excess of this could cause damage to elements, media and elastomers.    

  

B.  Direction of flow is typically from the outside of the element to the inside of the element.  Most products have arrows indicating direction of flow on inlet and outlet ports.     

Note: Custom SRS housing may have an inside out flow.  Please contact Solberg if there are any questions.    


C. Ensure that pipe/flange connections are adequately sealed so the potential for leaks is reduced to a minimum.     


2.    Disconnecting housing cover. 


A.  LRS: Remove V-clamp by loosening Hex Nut or T-bolt and releasing.  Remove bottom housing slowly. 


B.  SRS: Loosen wing nut or hex head on T-bolts.  Lift off housing lid. 


3.    Removing element for service/maintenance. 


A. Remove retaining hex head/wing-nut and washer carefully, and then remove element.  Some elements will have a top plate that should also be removed.  


B. Clean sealing surfaces of housing, top & base plates, and element endcaps so that they are free of dirt or any other particulate.   

 

*WARNING* Failure to comply with these instructions may result in system or pump contamination. 


4.    Securing Element. 


A. Place new or cleaned element evenly on base plate.  Be sure element seats properly on base and there is no dirt or particulate present on sealing surfaces. 


B.  Place top plate (if necessary) on element by centering on tap bolt. 


C. Secure washer and wing nut to end cap (or top plate) and tap bolt.  Element must be tightly secured.  Note: DO NOT over tighten!  


*WARNING* Defective installation may cause system or pump contamination.  Use only genuine Solberg replacement parts. 


5.    Securing housing cover. 


A. Make sure all surfaces are free from dust and other particulate. 


B. Hemisphere o-ring must rest evenly along canister/casting base o-ring groove. 


C. LRS: Secure V-clamp by disconnecting hex nut or T-bolt portion and placing V-clamp along the diameter of canister o-ring groove.  Fasten       T-bolt and secure tightly.  V-CLAMP LEGS MUST REST UNIFORMLY ALONG ENTIRE O-RING GROOVE. 


D. SRS: Replace housing top plate.  Feed T-bolts into corresponding slots and tighten evenly around perimeter.  Note: Do NOT over tighten! 


Defective installation may cause system or pump contamination.  Use only genuine Solberg replacement parts.


 *WARNING*   Check the sight port periodically if the liquid level has surpassed the sight port; shut down the process and follow the appropriate cleaning instructions.   

 

 

Section D 


MAINTENANCE RECOMMENDATIONS 


1.    Pressure drop readings are recommended to have an effective air filter.  Always document initial pressure drop during start-up when element is clean.  Replacement cartridge is needed when system experiences 10” to 15” / 250-380mm H2O higher pressure drop above the initial reading.  Refer to page 4 for instructions. 


2.    Always check replacement cartridge gaskets to insure they are adhered uniformly along the end caps during handling.  If not, contact Solberg Manufacturing, Inc. immediately.  Do not modify or change from Solberg specified parts! 


3.    Always check inlets/outlets, element base and its components when replacing element to insure cleanliness.  Wipe clean if necessary. 


4.    Operate only when a proper seal exists. 


5. LRS: Never operate without absolute assurance that V-clamp is secured correctly along entire diameter of canisters.  Check along V-clamp for wear.  Replace if any distortion occurs due to handling and usage.

LRS Series Maintenance Manual for 3/4" to 6" Flange (US)


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